Pyrolysis for sewage sludge
Engineering
Water and wastewater association
Brandenburg
Order November 2019
Project planning of a sewage sludge pyrolysis and funding advice
ClinX Energy Systems GmbH, pyropower group
[ About the project ]
Treating sewage sludge on site
Starting point
Municipal wastewater treatment plants face a major task: the German Sewage Sludge Ordinance strongly restricts spreading on fields and will require phosphorus recovery. A water and wastewater association in Brandenburg was therefore looking for a solution under its own control.
Implementation
ClinX Energy Systems planned a pyrolysis for sewage sludge for the association, adapted to the sludge and the conditions on site. The dried sludge is heated in the absence of oxygen: organic components turn into gas that can be used for energy, leaving a much smaller carbonisate in which the phosphorus is retained. In parallel, suitable funding programmes were reviewed and the applications prepared and supported.
Result
The association received a technical project plan and the prepared funding applications, technology and financing of the project from one source.
More projects
Biochar production at an industrial site in Mecklenburg-Western Pomerania
Three Pyro-ClinX 150 plants produce power, heat and biochar from industrial wood residues at an industrial site in Mecklenburg-Western Pomerania.
PyroPark Forst
PyroPark Forst is being developed in Lusatia as an integrated energy site that converts woody residues into electricity, usable heat, biochar and permanent carbon removal.
ClinX Heat Power Generation from a Carbonization Plant in Darmstadt
ClinX Heat uses high-temperature energy from an existing carbonization plant to generate additional electricity on site.
ClinX Heat project planning for a tyre pyrolysis plant in Greece
For a planned tyre pyrolysis plant in Greece, pyropower is planning five ClinX Heat 150 units that convert the pyrolysis gas into power and heat.
Own test and demonstration plant in Cottbus
Our own ClinX plant in Cottbus reached around 30,000 operating hours as a test platform and showcase for clients and partners.
Energy concept for a workshop and production site
For a workshop and production site in eastern Saxony, pyropower developed a concept for a pyrolysis plant using wood chips. The focus was on supplying heat to several consumers on site while producing biochar at the same time.
Hydrogen burner: Manufacturing and test campaign
For an industrial client, the third version of a hydrogen burner was manufactured and a test campaign across the full load range set up.
Swiss ClinX: ClinX 50 with power and process heat
A Swiss ClinX project: a ClinX 50 in Switzerland supplies power to the regional grid and heat for a company’s processes.
Municipal heat supply with ClinX Wood 50 in Lusatia
A municipality in Lusatia uses a ClinX Wood 50 for its municipal heat supply. The plant has been in operation since 2024.
Five ClinX Heat units at a tyre pyrolysis plant
Five ClinX Heat 150 units use the gas from a tyre pyrolysis plant for power as well as local and process heat. The turbines never come into contact with the process gas.
Swiss ClinX: ClinX 150 with grid feed-in and drying heat
A Swiss ClinX project: a ClinX 150 in Switzerland feeds power into the regional grid and supplies heat for a drying chamber.
Swiss ClinX: ClinX 150 at a chocolate factory
A Swiss ClinX project: at a chocolate factory in Switzerland, a ClinX 150 generates power for the regional grid and heat for a local heating network.
H2mGT: Hydrogen in micro gas turbines
In the funded project H2mGT, the combustion of hydrogen in micro gas turbines was investigated and validated in real tests.
ClinX Heat research unit for a technical university
A ClinX Heat 30 serves a technical university as a unit for research, measurement and teaching.
Power and heat from wood for a metalworking company
A metalworking company is adding a ClinX Wood 50 to its energy concept. It turns wood into power for its own use and heat for an on-site heating network.
ClinX Heat 150 for power generation from a pyrolysis plant
A biochar producer runs its own pyrolysis plant. A ClinX Heat 150 was added that generates additional power from the hot exhaust of this plant.
3D measurement of a ceramic turbine rotor
A ceramic turbine rotor was measured and compared by 3D scan in the green state and after sintering.
DaNiSh: Additively manufactured components for gas turbines
In the funded project DaNiSh, laser powder bed components for gas turbines were developed.
doMiGat: Oxide ceramic CMC components for micro gas turbines
In the joint project doMiGat, dense oxide ceramic CMC components for micro gas turbines and their machining were developed.
Micro turbine generator in the 35 kW class
We develop micro turbine generators in the 35 kW class, with and without an integrated generator.
Funding support and plant layout for a timber merchant
For a timber merchant, the layout of a plant was planned and the funding procedure supported.
Micro turbines and test rigs for clients in Asia
From 2013 to 2020, the group delivered micro turbine generators, generators and test rigs to clients in Thailand and China.
Engineering for a 1 MW boiler plant at a prefab house manufacturer
For a manufacturer of solid prefabricated houses, the engineering for a boiler plant with 1 MW thermal output was carried out.
Economic and schedule assessment for a medium-sized company
For a medium-sized company, the economics and schedule of an energy project were assessed.
Air bearings for micro gas turbines
For the very high speeds of micro gas turbines, we develop air bearings and build the matching test rigs.
Pre-project on using residual wood in parquet production
For a parquet manufacturer, the use of parquet offcuts and residual wood from its own production for energy was assessed.
Energy security concept for an energy service provider
For a company that develops energy concepts itself, an energy security concept was drawn up, technology-neutral and independent of any particular system.
Pre-project for an energy company in Indonesia
For an energy company in Indonesia, a pre-project for an energy project was prepared.
Project planning of a sewage sludge pyrolysis for a water association
For a water and wastewater association in Brandenburg, a pyrolysis for sewage sludge was planned and the matching funding applications prepared.
CeramTurbo: Ceramic components for micro gas turbines
In the joint project CeramTurbo, ceramic components were developed for more efficient power generation in micro gas turbines.
Externally fired gas turbine (EFGT)
The externally fired gas turbine is the basis of ClinX technology: the turbine runs on clean, hot air only.
Studies on additive manufacturing in the laser powder bed
For a drive specialist and a seal manufacturer, short studies on additive manufacturing in the laser powder bed were prepared.